Cu • Atomic Number 29

• History

  Copper has been in use for more than ten thousand years and has significantly shaped social and technological development.

  In prehistoric times, people discovered copper in its pure form in nature and fashioned tools from it. The first metalworking took place between 5500 and 2200 BCE in what is now Iraq, Iran, and Turkey. Ötzi, the mummy found in the Austrian Alps, was also equipped with a copper axe. Around 3000 BCE, the Bronze Age began. By adding tin, copper became harder, revolutionizing weapon-making. In Egypt, Mesopotamia, and China, bronze was also used for tools, jewelry, and coins.

  The Latin name for copper, "cuprum," is derived from Cyprus, which was an important trading hub for the metal.

  With the Industrial Revolution starting in the 18th century, copper was used for steam engines, telegraphs, generators, and motors. Europeans exploited copper mines in their colonies to meet demand.

  Today, copper remains a ubiquitous raw material found in coins, electrical and power cables, and in high-tech applications.

• Application

  The primary use of copper is in electrical applications, accounting for nearly 70 percent of total copper consumption. It is the preferred material for power transmission cables and wiring in the energy industry. In electronics, copper is omnipresent in cables, connectors, printed circuit boards, and more.

  In the construction industry, copper is used in plumbing, electrical installations, and roofing.

  Demand for copper is expected to rise significantly due to increasing electrification. Key drivers include e-mobility—electric vehicles contain about three times more copper than internal combustion engine cars—and renewable energy technologies.

  Besides traditional sectors such as coinage, copper plays a crucial role in high-tech industries. It is used in transistors on chips and circuit boards. Copper cables are indispensable in high-speed data center networks, and copper is essential for wiring, generators, and transformers in wind and photovoltaic power plants.

  Copper foils are also used in lithium-ion batteries.

• Occurrence, Mining, Extraction

  Copper minerals can be divided into sulfide and oxide ores, with over 80 percent of copper produced from sulfide ores. Chalcopyrite, a sulfide mineral, is the most common copper mineral, containing about 34 percent copper by weight. It is the primary source of copper production worldwide. Other important copper minerals include bornite, chalcocite, and malachite.

  The extraction process depends on the type of ore. Copper from sulfides is recovered through flotation, smelting, and refining. For oxides, only leaching and electrolysis are required, allowing for simpler and more energy-efficient processing.

  Copper deposits are often associated with gold and silver.

  A quarter of global copper production comes from Chile, home to the world’s largest copper mine: the Escondida Mine in the Atacama Desert, operated by the two largest mining companies BHP and Rio Tinto, along with the Japanese firm JECO. A major challenge is the high water demand in one of the driest regions on earth, which is sometimes met through seawater desalination plants.

  Peru and the Democratic Republic of Congo are other important mining countries. The mines are mostly owned by foreign companies.

  China is a key player. Jiangxi Copper is the world’s largest copper refiner. Chinese companies also control numerous mining areas in Africa and South America.

  The largest individual producer is the Chilean state-owned company Codelco, though it faces declining ore grades. Freeport-McMoRan from the USA operates the Grasberg copper-gold open-pit mine in Indonesia in partnership with the Indonesian government. BHP and Glencore are further major copper producers.

  Global annual copper production amounts to approximately 27 million tons.

  Copper is highly recyclable and has one of the highest recycling rates. About one-third of copper demand is met through recycling. One of the leading copper recyclers is the German company Aurubis.

• Substitution

  Aluminum replaces copper in car radiators, cooling and freezing pipes, electrical appliances, and power cables.
  Glass fibers substitute copper in telecommunications applications.
  Plastics replace copper in drain pipes, plumbing fixtures, and water pipes.
  Titanium and steel are used instead of copper in heat exchangers.

AI • Atomic Number 13

• History

  Alum (an aluminum salt) was already known in antiquity. In ancient Egypt and Rome, it was used in medicine and for dyeing purposes.
  In 1754, German chemist Andreas Sigismund Marggraf identified alumina (Al₂O₃) as a distinct substance. Later, the French chemist Antoine Laurent de Lavoisier was the first to suggest that the alumina Marggraf had derived from an alum solution was likely the oxide of an as-yet-unknown element.

  In 1808, British chemist Sir Humphry Davy made the first attempt to produce aluminum via electrolysis, but was unsuccessful. However, he introduced several name variants for the element – alumium, aluminum, and aluminium – two of which, aluminum and aluminium, continue to coexist in English today.

  Aluminum was finally successfully isolated in 1825 by Danish physicist Hans Christian Ørsted. Several chemists then worked to improve the production process, including Friedrich Wöhler, who in 1845 succeeded in producing tiny aluminum globules, allowing him to determine the metal’s density.

  In 1846, Henri Étienne Sainte-Claire Deville continued efforts to improve and, crucially, lower the cost of aluminum production. He persuaded Emperor Napoleon III to financially support the development of industrial aluminum production. Deville began production in the chemical factory of the Rousseau brothers, refining the Wöhler process by replacing expensive potassium with cheaper sodium as a reducing agent. This significantly reduced aluminum production costs: in 1854, 1 kg of aluminum still cost 3,000 francs, but by 1860, the price had dropped to 130 francs per kg.

  In 1886, Charles Martin Hall and Paul Héroult independently developed the Hall-Héroult process, the electrolysis method that remains the standard for aluminum production today.

  In 1889, Carl Josef Bayer invented the Bayer process to extract pure alumina from bauxite, laying the foundation for modern large-scale aluminum production.

  By the late 19th century, aluminum began to be used on an industrial scale. Production facilities were built next to hydroelectric power stations—such as those at Niagara Falls (USA) and along the Upper Rhine (Switzerland)—to take advantage of low-cost electricity. As a result, aluminum could be produced cheaply and became affordable for everyday consumer goods. The military was one of the first to adopt aluminum for practical use, seeking weight reduction in soldiers’ equipment. Aluminum was used to produce canteens, cooking utensils, and tent poles.

  Because of its low weight, aluminum was ideal for aviation. Its role in aerospace began with the Zeppelin, which took its first successful flight in 1900, launching aluminum’s career in the skies.

• Application

  The construction industry is the largest consumer of aluminium, accounting for between one quarter and one third of total global production.
  
The packaging industry, automotive sector, and aerospace each consume around one fifth of the global output.

  Other important applications include electrical engineering and mechanical engineering. Electric vehicles require around 30% more aluminium than combustion-engine vehicles.

  China is the world’s largest consumer of aluminium, driven by government infrastructure projects both domestically and abroad.

• Occurrence, Mining, Extraction

  Bauxite is the primary mineral used in aluminium production. It contains 50 to 60 Ppercent aluminium oxide and around 30 percent iron oxide.

  Aluminium is extracted from bauxite in a two-step process: The Bayer process is first used to produce aluminium oxide (also called alumina). In a second step, the Hall-Héroult process reduces the alumina to aluminium metal. A by-product of this process is iron-rich red mud.

  Guinea is the world's largest producer of bauxite and also holds the largest known reserves. Australia ranks second in extraction and has the second-largest alumina production globally. China is the third-largest bauxite mining country.

  The Weipa mine in Australia, owned by the Rio Tinto Group, is the largest bauxite mining site in the world. Rio Tinto is the global market leader in bauxite production, followed by the Winning International Group and the government of Guinea.

  Bei der energieintensiven Aluminiumherstellung ist China mit einem Marktanteil von fast 60 Prozent global führend. Russland, Kanada und die Vereinigten Arabischen Emirate sind weitere wichtige Aluminiumhersteller.

  Due to the high energy requirements of aluminium production, China dominates the global market with a share of nearly 60 percent. Other major producers include Russia, Canada, and the United Arab Emirates.Global annual bauxite production exceeds 400 million tonnes, yielding around 140,000 tonnes of primary aluminium per year.

  Because of the significantly lower energy demand, aluminium recycling plays an important role. Aluminium is one of the most recycled metals worldwide. North America has the highest aluminium recycling rate globally, at nearly 60 percent.

• Substitution

  Composite materials can replace aluminum in aircraft fuselages and wings.
  Glass, paper, plastics, and steel can substitute aluminum in packaging. Composites, magnesium, steel, and titanium can replace aluminum in ground transportation.
  Composites, steel, vinyl, and wood can substitute aluminum in construction.
  Copper can replace aluminum in electrical and heat exchange applications.

ISE real value audit

• 1. Order placement PDF

• 2. ISE valuation

• 3. Analysis(es)

• 4. Sample collection protocol

• 5. Warehouse receipt

• 6. Import/export licenses (optional)

• 7. Photos

• 8. Proof of origin

• 9. Manufacturer's data sheet

• 10. Packing list

Microfinishing of Ultrafine Powders

The Final Product